AAC Production Line with After-Sale Services

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AAC Production Line with After-Sale Services

AAC Production Line with After-Sale Services

1. Main Process Flow of AAC Production line/AAC block: 1. Raw material: Store the fly-ash (tailings etc), lime and gypsu

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DESCRIPTION

Basic Info
Model NO. According to customers ′ requirement
Performance Long Uselife and High Efficency
Brand Sunite
Raw Material Fly Ash\Cement\Lime
Capacity 30000-300000cbm Per Year
Quality First-Class Product
Service Period Lifelong After Sale
Transport Package ISO Container
Specification Different by type
Trademark sunite
Origin Sunite Group, Linyi City, Shandong Province, China
HS Code 8474809090
Production Capacity 30000cbm-300000cbm/Year
Product Description

1. Main Process Flow of AAC Production line/AAC block:

1. Raw material: Store the fly-ash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh)2. Mixing the fly-ash, cement, lime, gypsum and water in the pot after batching. 3. Promote the slurry temperature to 40-50 degree by steam, and mill with aluminum powder for 1min. 4. Pour the slurry into the mould, and still in the curing room for frothing in 2-2.5h. 5. Cut it in to needed size by the cutter after the slurry approach the cutting intensity, and place the block on the trolley. 6. Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure, keep the pressure, reduce the pressure), keeping the constant pressure 1.2MPa. The whole process needs about 8 hours. 7. The products out of the autoclave are placed in a stack. We can recycle the scrap and the waste water from the whole production.

 

2. The pictures for AAC block machine

AAC Production Line with After-Sale Services

AAC Production Line with After-Sale Services


3. AAC BLOCK ADVANTAGES: rosity achieve 70% to 85%, volume density is generally 500-900kg/m3, as 1/5 of general concrete brick, the 1/4of clay brick, the 1/3 of hollow brick, and similar with wood can float in water. It can reduce building weight, reduction in the cost of integrated building, moreover, prolong building's life. 2. Fireproof: Most of the major raw materials is inorganic materials, so it has good fire resistance, and do not emit harmful gases when meet fire. Fire 650 degrees, as a refractory material, the thick up of 100 mm walls can reach to 4 hours fire resistance, 300mm thick up wall can reach to 9 hours fire resistance. 3. Sound insulation: Due to a unique porous structure, so it has a sound absorption capacity. The sound absorption capacity can reach of 100mm thick wall up to 41 db. 4. Insulation: As the material inside has a large numbers of the pores and porous, which has a good thermal insulation properties. The Thermal conductivity is 0.11-0.16W/MK, as 1/4-1/5 of brick. Typically, the insulation effect of 20cm thick aerated concrete wall is equivalent to 49cm thick solid brick walls ordinary. 5. Permeability: Result of material by the composition of many independent small pores, the moisture absorption is slow, in the volume of absorbent is 5 times of clay saturation do. When used in the bathroom, the wall can be treated to interface directly paste tiles. 6. Anti-seismic: The same building structure, improve the two seismic than the brick level. 7. Green: Manufacturing, transportation, all use the process of non-pollution, to protect arable land, saving energy, is one kind of a green building material. 8. Durability: material strength is stable, in the specimens tested after one year of atmospheric exposure; the intensity increased by 25%, and remained stable even after ten years. 9. High workability: it has good machinability, can be sawed, planed, drilled, nailed, and available appropriate as bonding of adhesive material, so create favorable conditions for building construction. 10. Economies: An integrated lower cost than using more than 5% of solid clay bricks, and can increase the usable area, greatly enhance the utilization of floor space.

AAC Production Line with After-Sale Services


Volodya Yin +86 15706490997
1.The part made by Sunite
I. Raw Material Preparing Process
NO. Name Specifications Quantity
1 Batch Machine 2.5m³ 2set
2 Belt Conveyor 8m×0.6 m 1set
3 Slurry Mixer 5m³ 1set
4 Waste Slurry Mixer 4m³ 1set
5 Slurry Pump(YZ) 80YZ80-20 4set
6 Slurry Storage Tank 30m³ 2set
7 Waste Slurry Tank 30m³ 1set
8 Cement Silo 45m³ 1set
9 Lime Silo 45m³ 1set
II. Pouring, Mixing Process
10 Slurry Weighing Tank 6T 1set
11 Powder Weighing Tank 3T 1set
12 Air Compressor V-O-17/B 1set
13 Screw Conveyor Φ219×2.5m 3set
14 Aluminum Mixer 0.05m³ 1set
15 Casting Mixer 4.8m³ 1set
16 Mould Carrier 4m×3m 1set
III. Curing Process
17 Mould Box 5250×1660×880mm 20set
18 Plate of Mould Box 4970×670×170mm 182set
19 Winch System 4KW-35 5set
IV.Grouping, Reverse Process
20 Crane Turning Machine 6.3 M×2 M-P=5T 1set
21 Hydraulic System of Turning Machine 7.5KW -20Mp 1set
22 Crane&Block Carrier 5.5 M×2 M-P=3.5T 1set
23 Oil Tank of Block Carrier 5.5 KW -20Mp 1set
V. Cutting Process
24 Frequency Conversion Cutting Machine 3.7 M×1.4M 1set
25 Level Cutting Machine 5000×2300×2200mm 1set
26 Vertical Cuting Machine 5480×2350×2800mm 1set
27 Hydraulic System of Vertical Cut Machine 5.5 KW -20Mp 1set
VI. Autoclaving Process
28 Winch Machine before Autoclave 5T 1set
29 Steam Cart 5M×2M 54set
30 Winch After Autoclave 5T 2set
VII.Electric Controlling System
31 Automatic PLC Control Cabinet &Wires Siemens,Schneider 3set
VIII.Mould Box Recycle Using System
32 Plate Conveyor 0.87×0.25 16set
The other parts from our parts supplier
1 Jaw Crusher PE200×350 1set
2 Bucket Lift Machine HL200 1set
3 Raymond Mill(include dust removal) 4R3216 1set
4 Vibrate Feeder 0-10T 1set
5 Bucket Lift Machine D250 1set
6 Coal Boiler DZL6-1.6MPA 1set
7 Autoclave Φ2.5m×31m 6set
8 Steam Distribution Cylinder Φ325 2set
3.The parts need buying locally by buyer
1 Cast Building Welding Steel Construction 1set
2 Steam Room&Pipe Brick&Concrete DN80 1set
3 Steam,PPR Water Pipe&Valve DN80/50/25 1set
4 U-steel(MouldBox) 18# 124m
5 Crane Rail 24kg/m 90m
6 H Steel 350×175×7×11 90m
7 Crane Pillar Φ180×5 50m
8 Light Rail 12kg/m 1000m
9 H Steel(Plate Transport) 100×100×6×8 60m